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Plant Design Engineering

Plant Design Engineers play a vital role in development or re-construction of Plants, related to Oil & Gas, Power, Fertilizers, Food, Pharmaceuticals and Chemicals etc.

The plant engineering and design industry is gradually evolving and incorporating the latest technological advancements in planning, designing, modifying, installing and maintaining various plant facilities, systems, equipment etc. Plant Design services are especially useful while designing mechanical, structural, instrumental, and piping designs.

We employ the latest 3D modelling software to support project design in Industries like Chemical, Oil & Gas, Pharmaceuticals, Food & Beverages, Power and Water.

Process Design Engineering

  • Development of Process Flow Diagram (PFD)
  • Hydraulic Study & Pump Hydraulic Calculations
  • Utility P&ID’s and Distribution Diagrams
  • Preparation of Line & Equipment List
  • Line Sizing Calculations
  • Development of Piping & Instrumentation Diagram
  • Relief Valve Sizing Calculations 

Piping Engineering

Pipe Stress Analysis for Pipe Standard Support, Springs, Static and Dynamic Load Analysis.

  • 2D detail design & Engineering
  • Pipe Supports Detailing
  • General Arrangement Drawings
  • Generation of BOMs
  • Pipe Material Selection
  • Plant, Piping, Equipment Detailing
  • Pipe Stress Analysis
  • Extraction of Isometrics
  • Support Arrangement Drawings
  • Clash Reports

Mechanical

  • Mechanical Equipment layout
  • Equipment Layout drawing in 2D & 3D environment
  • Detail Design of Rotating equipments – Compressor, Blowers, Fans & Pumps
  • Detail Design of Static equipments – Pressure Vessels, Heat Exchangers, Separators & Industrial Boilers
  • Detail Design of Material handling equipment’s like Conveyors, Cranes, Hoist, Pig launcher & receivers
  • Preparation of detailed fabrication drawings of equipments
  • Finite Element Analysis of Equipments with Thermal & Structural loads

3D Modelling and Design for Petrochemical Plant.

HVAC

Electrical

  • Load flow studies & Short circuit analysis
  • Switchgear / MCC room layout
  • As-built project drawings / documentation
  • Standard installation drawings for power system, earthing system, lighting system and cable tray / ladders
  • Single Line Diagrams
  • Battery room layouts & Earthing layouts
  • Bill of quantities for bulk materials
  • Lighting (indoor / outdoor) layouts, Lightning protection layouts
  • Switchyard / transformer layouts
  • Power and control cable schedules
  • PLC & SCADA I / O list
  • Cable tray / trench layouts & Cable routing layouts

Civil & Structural

We deliver Design calculations, detailed drawings, bar bending schedules, and bill of materials for the following :

  •  RCC and Steel Structures
  • Roads, pavement, grading plans, and drainage systems
  • Equipment and machinery foundations
  • Concrete storage silos and large diameter storage tank foundations
  • Retaining, dyke, and boundary walls
  • Cable and pipe trenches
  • Gates, compound walls, and fencing
  • Steel framed buildings and superstructures
  • Turbine houses and workshop buildings
  • Switch yards and transmission line towers 

Instrumentation

  •  Sizing & selection of Instruments
  • Instrument List & Cable Schedule
  • Cable Tray Routing
  • PLC/HMI/SCADA Programming
  •  Hook-up / Instrumentation installation & Drawings
  • Data sheets of all Instruments
  • MTO / BOM